Unattended VMware ESXi installation via PXE Boot and Kickstart

As many operating systems, VMware ESXi can be automatically installed via PXE (Preboot Execution Environment). PXE is a way to boot an operating system using only an ethernet card. Kickstart is way to script a Linux unattended installation. VMware ESXi support Kickstart syntax.

PXE relays on:

  • DHCP: the booting server will ask for IP configuration (IP, netmask, gateway and file server)
  • TFTP: the TFTP server provides kernel and additional files via TFTP protocol.

Obiosuly PXE must be supported by at least an ethernet NIC and by the BIOS.

Download from syslinux and VMware sites the following files:

  • syslinux-3.86.tar.gz
  • VMware-VMvisor-Installer-5.1.0.update01-1065491.x86_64.iso

Upload both files to a Linux server.

Because VMware ESXi mbootc.32 file is compiled using syslinux-3.86, the same version must be used:

# mount -o loop,ro VMware-VMvisor-Installer-5.1.0.update01-1065491.x86_64.iso /mnt
# strings /mnt/isolinux.bin | grep ISOLINUX

Configure the environment as following:

# yum -y install tftp-server httpd dhcp httpd
# tar --no-same-permissions --no-same-owner --strip-components 2 -xzf syslinux-3.86.tar.gz -C /tftpboot/pxe syslinux-3.86/core/pxelinux.0
# tar --no-same-permissions --no-same-owner --strip-components 3 -xzf syslinux-3.86.tar.gz -C /tftpboot/pxe syslinux-3.86/com32/menu/menu.c32 syslinux-3.86/com32/modules/chain.c32
# mkdir -p /tftpboot/pxe/pxelinux.cfg
# mkdir -p /mnt
# mount -o loop,ro VMware-VMvisor-Installer-5.1.0.update01-1065491.x86_64.iso /mnt
# mkdir -p /tftpboot/pxe/esxi-5.1.0u1-1065491
# rsync -a /mnt/ /tftpboot/pxe/esxi-5.1.0u1-1065491/
# cat /mnt/boot.cfg | sed -e "s#/##g" -e "3s#^#prefix=esxi-5.1.0u1-1065491\n#" > /tftpboot/pxe/esxi-5.1.0u1-1065491/boot.cfg

Three files are taken from the syslinux-3.86 package, then the content of the ESXi ISO is copied under tftboot path. Create also the following file, needed for PXE boot menu:

# vi /tftpboot/pxe/pxelinux.cfg/default
default menu.c32
prompt 0
timeout 300

menu title PXE Boot Menu

label local
  menu label ^0 - Boot from first hard drive
  com32 chain.c32
  append hd0

label 1
  menu label ^1 - Install VMware ESXi 5.1.0u1
  kernel esxi-5.1.0u1-1065491/mboot.c32
  append -c esxi-5.1.0u1-1065491/boot.cfg ks=

By default local disk is used after 30 seconds. At the end the following structure will be available:

# tree /tftpboot/
`-- pxe
    |-- chain.c32
    |-- esxi-5.1.0u1-1065491
    |-- menu.c32
    |-- pxelinux.0
    `-- pxelinux.cfg
        `-- default

DHCP must be configured with next-server (66) and filename (67) options:

# vi /etc/dhcpd.conf
ddns-update-style ad-hoc;
ignore client-updates;

allow booting;
allow bootp;

subnet netmask {
        option routers        ;
        option subnet-mask    ;
subnet netmask {
        option routers        ;
        option subnet-mask    ;
subnet netmask {
        option routers        ;
        option subnet-mask    ;

class "pxeclients" {
        match if substring(option vendor-class-identifier, 0, 9) = "PXEClient";
        filename = "pxe/pxelinux.0";
class "etherboot" {
        match if substring(option vendor-class-identifier, 0, 9) = "Etherboot";
        filename "pxe/pxelinux.0";

An embedded DHCP server on Cisco switch can also be used:

ip dhcp pool VLAN2
   bootfile pxe/pxelinux.0
ip dhcp pool VLAN3
   bootfile pxe/pxelinux.0

A simple Kickstart file can be create as following:

# vi /var/www/html/ks/esxi-5.1.0u1.cfg
install --firstdisk --overwritevmfs
rootpw password
network --bootproto=dhcp --device=vmnic0

Finally be sure that DHCP and TFTP server starts on boot:

# service dhcpd restart
# service xinetd restart
# chkconfig dhcpd on
# chkconfig tftp on
# umount /mnt

During the boot, if no local OS is installed, the server, with UUID b8945908-d6a6-41a9-611d-74a6ab80b83d and MAC address 01-88-99-aa-bb-cc-dd, should boot from Ethernet:

  • an IP address is requested using DHCP
  • the DHCP server offers IP, netmask, gateway, file server and file name parameters
  • the server will get via TFTP the following files:
    • /tftpboot/pxe/pxelinux.cfg/b8945908-d6a6-41a9-611d-74a6ab80b83d
    • /tftpboot/pxe/pxelinux.cfg/01-88-99-aa-bb-cc-dd
    • /tftpboot/pxe/pxelinux.cfg/C000025B
    • /tftpboot/pxe/pxelinux.cfg/C000025
    • /tftpboot/pxe/pxelinux.cfg/C00002
    • /tftpboot/pxe/pxelinux.cfg/C0000
    • /tftpboot/pxe/pxelinux.cfg/C000
    • /tftpboot/pxe/pxelinux.cfg/C00
    • /tftpboot/pxe/pxelinux.cfg/C0
    • /tftpboot/pxe/pxelinux.cfg/C
    • /tftpboot/pxe/pxelinux.cfg/default

If ESXi installation menu entry is selected, the server get ESXI installation files and Kickstart via TFTP from the file server.

esxi_via_pxe If the error "Failed to load COM32 file exi-5.1.0u1-1065491/mboot.c32" appear, double check the syslinux version used: pxelinux.0 must come from the same syslinux version used on ESXi ISO. ## References - PXELINUX - VMware ESXi 5 Interactive PXE Installation Improvements - Automating ESXi 5 Kickstart Tips & Tricks - Deploying ESXi 5.x using the Scripted Install feature

Posted on 02 Jan 2014 by Andrea.
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